Industrial operations are constantly changing and adapting new processes to boost productivity. In recent times, businesses have had to deal with a sudden rise in process complexity. In this article, we explore some of the technological developments in operational management.
1. Application of Predictive Maintenance to Enhance Operations
One of the biggest challenges for businesses in the construction, food, and beverage industry is maintenance. An hour of downtime can lead to thousands of dollars in losses. Because customers are demanding reliable services, most businesses are opting for predictive maintenance.
Using data, modern organizations can evaluate the performance of their equipment established performance metrics. A manager at a food processing plant can get insights when the machines are likely to fail. They can then apply the necessary adjustments to prevent downtime and maximize productivity.
2. More Focus on Employee Safety
In 2017, there were about 8.4 million employees within the construction sector in the US. While safety was always critical for industrial operations, the pandemic has raised those concerns to new levels. Organizations have to implement social distancing rules and monitor personnel going in and out of the plant.
Even SMEs are affected by the new regulations, compelling them to outsource to a process engineering group. The project group works with organizations of different sizes to provide solutions for safety and process optimization. That way, the plant can focus on enhancing its core functions.
3. The Value of Utilizing ERP Systems
An automation engineering company like the project group works with clients to apply ERP systems in optimizing operations. Enterprise Resource Planning systems can cut costs and provide precise real-time data to enhance decision-making.
4. Streamlining Applications Across the Enterprise
ERP applications have evolved considerably in the last two decades. In the past, the application was generic and included a set of features such as human resources and customer service. The most recent ERPs are custom-made for specific industries or processes.
The problem is that many organizations have multiple ERP systems that they ought to streamline. Different applications may exist due to upgrades, or you may have bought it with the business. The Project Group supports businesses in coordinating ERPs to enhance the potential for predictive analysis and maintenance.
5. Developing Organizational Structures that Facilitate Communications
As operations become more complex, there is also a need to enhance communications for decision-making. That could mean adjusting the hierarchical model and replace it with a more horizontal structure. Timely communications can boost productivity by up to 10%.
6. Portable Devices to Address Constraints
Another manufacturing process optimization trend is the utilization of mobile devices in the plant. The ubiquity of portable devices has encouraged organizations to tap into the resource to enhance communications. For example, personnel in a food processing plant can communicate from a remote location in real-time.
Whether you are in the construction or food industry, optimizing operations may involve an overhaul of your existing system. Training is also essential to allow for a smoother transition to the new system. You may need a team like The Project Group to work with you in enhancing different aspects of the process.